The Indian wood industry is constantly enhancing with the technological advancements coming in. Through this, the industry has witnessed increased productivity, efficiency, and product quality across manufacturing processes. The integration of cutting-edge technologies and sustainable practices are transforming raw wood materials into high-performance, versatile products from Medium-Density Fiberboard (MDF), Prelaminated MDF to Plywood, Blockboards, Flush doors and wooden flooring.
Here, we delve into understanding these processes and gain insights into how innovation drives the industry’s growth:
1. Medium-Density Fiberboard (MDF) Manufacturing – Production starts with sustainable Eucalyptus hardwood fibres, undergoing processing and blending with a premium resin binder, then moulded in continuous press into panels under elevated temperature and pressure. After this, the panels undergo meticulous European technology, Chip wash, CTS, sanding, cutting, and comprehensive testing for density, strength, and consistency, resulting in enhanced quality and performance standards. We have a wide range of MDF boards, including HDWR, E1/E0.5/CARB P2 MDF, Exterior grade, and Interior grade.
2. Prelaminated MDF Manufacturing – In prelaminated MDF production, a paper laminate is affixed onto the surface of plain MDF panels, imitating the visual characteristics of wood grain or stone. It helps augment the product’s aesthetic allure and results in a smooth, flawless finish. We produce it with suede and matte textures, in an exquisite and classic design. All grades of MDF are covered under the range.
3. Wooden Flooring Manufacturing – There are multiple designs that come with HDF wooden floorings. These could include an aesthetic layer made out of paper, a balancing paper, and more. Such options and products help keep in mind both durability and aesthetic appeal. The floorings have a moisture-resistant wax and help facilitate effortless installation. Premium flooring is available in the Persona collection (AC4/AC5) and Prima collection (AC3/AC4).
4. Plywood Manufacturing – Plywood can be manufactured by stacking thin wood veneers at right angles to each other, bonding them together under controlled heat and pressure. One can buy plywood with consistent thickness, flatness, and structural soundness, which makes it suitable for a wide range of applications.
We are leaders in the production of boiling waterproof, termite and borer-proof plywood using Quadra Pro and VPT technology, which is used to create Structural, marine, and MR grades of plywood.
5. Blockboard Manufacturing: Blockboard is made by sandwiching a core of wooden strips between layers of veneer. The wooden strips are placed edge to edge and sandwiched between the double veneer layers using adhesive. This creates a strong and stable panel with a smooth surface. The manufacturing process involves selecting high-quality wood strips, applying adhesive, compressing the layers, and finishing the panel to desired specifications. Our selection of Blockboard BWP & MR grade is composed of pine filler, frame, and controlled kiln seasoned wood that has been treated with environmentally friendly preservatives for increased strength and longevity. The Blockboard is uniform in dimension, durable and resistance to warping.
6. Flush doors Manufacturing: Flush doors are manufactured by sandwiching a treated and kiln seasoned solid imported core between veneers. The core is typically made of blocks of wood for strength and durability. The veneers are glued to both sides of the core using high-pressure & temperature techniques. After assembly, the door is sanded, trimmed, and finished to achieve a smooth surface. Flush doors are versatile and commonly used in exterior and interior applications due to their clean, modern look and affordability. Our Flush doors are made from imported pine wood that has been kiln-seasoned and protected with a preservative to make them impervious to termites and borer infestation.